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Jiangyin Bosj Science & Technology Co., Ltd.
Professional Roll Forming Machine Manufacturer
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Galvanized Steel Cold Rolled Forming Machines

Jiangyin Bosj Science & Technology Co., Ltd.
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Jiangyin Bosj Science & Technology Co., Ltd.
Country/Region: China
Tel: 86-510-68975600
Contact Person:
Miss Joyce Wang

Galvanized Steel Cold Rolled Forming Machines

Brand Name : BOSJ
Model Number : BOSJ-C
Certification : ISO,CE,SGS
Place of Origin : JIANGSU
MOQ : 1 set
Price : Negotiable
Payment Terms : L/C, T/T, Western Union, D/A, D/P
Supply Ability : 60 Sets Per Year
Delivery Time : 50-60 working days
Packaging Details : Suitable Size Container for Machine
Machine Production Speed : 8-15m/min
Roller Material : Cr12
Control System : MITSUBISHI,SIEMENS
Working Thickness : 1.2-2.0mm
Machine Type : Full Automatic
After-serivce : Engineers Team available
Normal Maintance : One week
Guarantee Time : one year
Color : Blue
Product Function : Cable Tray
Spare Parts Need : PLC Interface
Operation Type : Interface
Driven type : Gearbox
Decoiler : Passive or Auto
Leveler Machine : Nine rollers type
Conveying Table : one set
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cable tray system, is "a unit or assembly of units or sections and associated fittings forming a rigid structural
system used to securely fasten or support cables and raceways." Cable trays are used to hold up and
distribute cables. Cable tray roll forming machine is special designed for its production.


The cable tray roll forming machine is capable of making different sizes of cable trays through replacing punching moulds.The cable trays produced by this roll forming production line are extensively used in factories and other building because of their accurate robustness. With full and special experience, we can customize cable tray forming machines or cable roll forming production lines according to customers’ profile drawing and specifications. Other high quality equipments, including metal roll forming machine are also provided as you require.


1, Cable Tray Roll Forming Machine Equipment capabilities

It can according to the need to produce the steel width (60mm≤§≤860mm), many kinds of specification electric cable bridges and other structure product.

Product speed by punching: 2.55m/min

Continuous rollforming speed: 1015m/min

Material thickness: 1~2mm

Material require: Q235 cold roll steel

Production line has automatic and manual two operating mode, may realize the linkage and the partition revolution work.


2, Cable Tray Roll Forming Machine Main composition of machine

This unit consists of the decoiler, ML-900 flatting, 200 punch, die, servo feeding, guider, main roll forming machine, follow cutting, cut-to-length part, recoiler, electrical control cabinet; etc.


3,Each part major technical parameters


3.1 Drive decoiler

Material width:860mm

Material weight:6000kg

Material inner diameter:508mm

Material outer diameter:1200mm

Drive power: electromotor and speed reducer integration, 4KW frequency conversion electromotor

Frame type: cantalever inner support, manual handle afterbody, pneumatic press cantalever.


3.2 Flatting

Working rolls: 11 rolls, up 4/down 5, the residual 2 rolls is clamp deliver rolls.

Flatting bound: material thickness 12mm, material width 100860mm

Drive power: 5.5kw frequency conversion electromotor

Speed reducer model: ZQ250

flatting speed:310 m/min

Parenthesis up and down a pair of fortified wheel


3.3 Continual punching mould

Amount: Each kind of width specification 1 set dies, total 6 sets

Die require: Cr12 quench
It finishes punching and cutting in one time.

3.4 Servo feeding Device

Servo electromotor power: 4.4kw

Multistage type feeding, memory ten group of memory functions

Man-machine contact surface numerical control system

Uses Mitsubishi servometer

3.5 Holds material (use in cushion section)

The roller type, the both sides have the bearing support, 3 sets, use in holding the material and under the deposited material spacing.


3.6 Guider

A pair of horizontal roller and two pairs of vertical guide rolls, total 1 sets.


3.7 Main roll forming machine

Type: GY180(Extra wide)

Rack structure:Dragon Gate type memorial arch frame

forming frame: 22 sets

Forming variety: bridge frame

material max width:860mm

material max thickness:≤2.0mm

forming width: 75-600mm

forming height: 50-100mm

The diameter of the roller axis: 85mm

Roll mould material: Gcr15,quenching treatment:HRC58-62°

Drive type:30kw frequency conversion electromotor, ZQ500 Main speed reducer

Autocephaly distribute gear case


3.8 Electrical control

3.8.1 Main operation control cubicle

Amount: 1 set

Frequency conversion: 3sets(in main control cubicle, control decoiler, flatting and roll forming machine)

PLC control: 1 set

8 inch liquid crystal touchscreens

All electrical element is the Mitsubishi original installation brand

3.9.2 Assistant control cubicle

Amount: 3 sets (follow decoiler, flatting, roll forming machine)

Control styp: manual handle


4,Produce condition

capability: about 71.5kw

gas fountain: 0.9 cube/min

Production land area: 33m*3m


5,Machine Parameter

NO.ProjectUnitParameterRemark

1
MaterialTypeHigh strength steel
Strength of material sheetMap≥350
Thickness of material sheetmm1.2~2.0
2Size of productionmm
Reference the picture
3Production speedm/minPunching speed 4m/min
Forming speed 10m/min
4Material of rollerGCr15 quenching treatment
5Drive typeGear
6PowerkwAbout 75
7Electric control systemPLC variable frequency control
8Dimensions(Length*width*height)m55X4X3.9



6.Cable Tray Profile



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