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Jiangyin Bosj Science & Technology Co., Ltd.
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Heavy Duty Cable Tray Roll Forming Machine 400H Steel 8-15m/min Gearbox Driver

Jiangyin Bosj Science & Technology Co., Ltd.
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Jiangyin Bosj Science & Technology Co., Ltd.
Country/Region: China
Tel: 86-510-68975600
Contact Person:
Miss Joyce Wang

Heavy Duty Cable Tray Roll Forming Machine 400H Steel 8-15m/min Gearbox Driver

Brand Name : BOSJ
Model Number : BOSJ-C
Certification : ISO,CE,SGS
Place of Origin : JIANGSU
MOQ : 1 set
Price : Negotiable
Payment Terms : L/C, T/T, Western Union, D/A, D/P
Supply Ability : 60 Sets Per Year
Delivery Time : 50-60 working days
Packaging Details : Suitable Size Container for Machine
Machine Production Speed : 8-15m/min
Control PLC System : MITSUBISHI,SIEMENS
Machine Type : Full Automatic
After-serivce : Engineers Team available
Final Product : Cable Tray
Spare Parts : Punching mould
Operation Type : Interface
Driven type : Gearbox
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1. Matching material: Galvanized or PPGI

2. Material thickness range: 0.8-2mm

3. Forming speed: 8-15m/min(include the punching and cutting time)

5. hydraulic station power: 22KW

6. Quantity of roller:20

7. Shaft Material and diameter: 80 mm, material is 40CR

8. Material Of the Body:400H steel. Wall Panel;20mm Q195 steel(all with electrostatic spraying)

9. Tolerance: +-1.5mm

11. Controlling system: PLC

12. Total weight: about 5 Tons

13. Voltage: 380V/ 3phase/ 50 Hz

14. Size of the machine: L*W*H 23m*1.5m*1.2m

15. Material of forming rollers: Gcr 15/Cr12, coated with chromed treatment(you can choose the material as your request)

16. Material of cutter blade: Cr 12 mould steel with quenched treatment 58-62

17. Tempreture:60


3,Each part major technical parameters


3.1 Drive decoiler

Material width:860mm

Material weight:6000kg

Material inner diameter:508mm

Material outer diameter:1200mm

Drive power: electromotor and speed reducer integration, 4KW frequency conversion electromotor

Frame type: cantalever inner support, manual handle afterbody, pneumatic press cantalever.


3.2 Flatting

Working rolls: 11 rolls, up 4/down 5, the residual 2 rolls is clamp deliver rolls.

Flatting bound: material thickness 12mm, material width 100860mm

Drive power: 5.5kw frequency conversion electromotor

Speed reducer model: ZQ250

flatting speed:310 m/min

Parenthesis up and down a pair of fortified wheel


3.3 Continual punching mould

Amount: Each kind of width specification 1 set dies, total 6 sets

Die require: Cr12 quench
It finishes punching and cutting in one time.

3.4 Servo feeding Device

Servo electromotor power: 4.4kw

Multistage type feeding, memory ten group of memory functions

Man-machine contact surface numerical control system

Uses Mitsubishi servometer

3.5 Holds material (use in cushion section)

The roller type, the both sides have the bearing support, 3 sets, use in holding the material and under the deposited material spacing.

3.6 Guider

A pair of horizontal roller and two pairs of vertical guide rolls, total 1 sets.


3.7 Main roll forming machine

Type: GY180(Extra wide)

Rack structure:Dragon Gate type memorial arch frame

forming frame: 22 sets

Forming variety: bridge frame

material max width:860mm

material max thickness:≤2.0mm

forming width: 75-600mm

forming height: 50-100mm

The diameter of the roller axis: 85mm

Roll mould material: Gcr15,quenching treatment:HRC58-62°

Drive type:30kw frequency conversion electromotor, ZQ500 Main speed reducer

Autocephaly distribute gear case


3.8 Electrical control

3.8.1 Main operation control cubicle

Amount: 1 set

Frequency conversion: 3sets(in main control cubicle, control decoiler, flatting and roll forming machine)

PLC control: 1 set

8 inch liquid crystal touchscreens

All electrical element is the Mitsubishi original installation brand

3.9.2 Assistant control cubicle

Amount: 3 sets (follow decoiler, flatting, roll forming machine)

Control styp: manual handle

4, Produce condition

capability: about 71.5kw

gas fountain: 0.9 cube/min

Production land area: 33m*3m


5,Machine Parameter

NO.ProjectUnitParameterRemark

1
MaterialTypeHigh strength steel
Strength of material sheetMap≥350
Thickness of material sheetmm1.2~2.0
2Size of productionmm
Reference the picture
3Production speedm/minPunching speed 4m/min
Forming speed 10m/min
4Material of rollerGCr15 quenching treatment
5Drive typeGear
6PowerkwAbout 75
7Electric control systemPLC variable frequency control
8Dimensions(Length*width*height)m55X4X3.9



6.Cable Tray Profile



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